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Injection moulding cost calculator UK

Custom Injection Molding part cost estimator. Build your own complete process plan and generate detailed cost estimates. Invite colleagues or customers to directly view your estimate PMEUK Ltd are the Official UK Supplier of TEDERIC Energy Efficient Injection Moulding Machinery. We are a UK based company with a main focus in providing greener Energy Saving IMM to the plastic processing industry. We can offer single machine purchases or full turn key solutions from design to installation

Injection Molding Cost Estimator - CustomPart

Hi I may soon be needing injection moulding and tooling. How much does injection moulding/tooling cost. Discussion in 'General Business Forum' started by WHARTY, Apr 12, but have now brought it back to the UK. Posted: Apr 12, 2012 By: businessfunding Member since: Jan 1, 1970 #2. Thanks x 1 When calculating injection molding costs, simple plastic injection molds can cost anywhere between $3,000 and $6,000. The price for a large, more complex high-production, multi-cavity mold can cost upwards of $25,000 - $50,000 or more. Although easy to state, there are a lot of details that go into the cost of injection molding costs of alternative design concepts, thus improving the product's cost-effectiveness and increasing the designer's awareness of the injection molding process. The capabilities of injection molding will briefly be compared to the capabilities of other processes with the intent of demonstrating when injection molding, and therefore th Tag Archives for injection moulding cost calculator uk 0 The Cost Of Injection Molding. If you're looking into getting into the world of injection molding, you may be wondering about the costs of injection molding. If you know about standard machining processes, you might be surprised to know that it costs more to create a model from 3D. Injection moulding can produce up to 10,000+ production parts in as little as 1 day in a range of thermoplastic resins and liquid silicone rubbers. Aluminium moulds help speed up turnaround times, and design risks and production costs are reduced. Find out how we can help with your project

Our plastic injection moulding process produces custom - rapid prototypes & end-use production parts in 15 days or less. We use aluminium moulds that offer cost-efficient tooling & accelerated manufacturing cycles, and stock more than 100 different thermoplastic resins. Request a free quote today Numerous interrelated variables and technical data for estimating the injection mold cost are well organized. With the inputs of the features of a plastic part, the ESIMCOST will generate an estimated cost of the injection mold required to produce the part. Some of the projected benefits from the system implementation are addressed in the.

Injection Moulding Machine Energy Consumption Calculato

  1. g: The processing cost of 100 tons plastic injection molding machine is USD 30.00 / hour, so the processing cost per
  2. In the proposed approach the designer builds up the product stage by stage (sub-part by sub-part) and, at each addition to the design, parametrics are used to estimate costs using a small number of parameters derived from specific component features and other conceptual design data. This is the Injection Moulding Cost estimating Program
  3. If you're looking into getting into the world of injection molding, you may be wondering about the costs of injection molding. If you know about standard machining processes, you might be surprised to know that it costs more to create a model from 3D printing than it does to just use an injection molding machine to create a plastic model
  4. The objectives for MCEC is to optimize the cost estimation problems in plastic injection mould, assists industrial practitioner in estimating budget for manufacturing and assists for teaching purposes. There are three target users for this project that is industrial practitioner, lecturers and students
  5. Advantages of injection moulding. 1) Fast production and highly efficient. Injection moulding can produce an incredible amount of parts per hour. Speed depends on the complexity and size of the mould, anywhere between 15-120 seconds per cycle time. 2) Low labour costs
  6. Because molding is a job shop business, not every job runs equally even in the same press. Rates need to be established for jobs depending on the costs to run those jobs. There are both fixed costs and variable costs in establishing machine rates. Fixed costs, such as the monthly machine payment, electricity required, and maintenance, are level
  7. Plastic Injection Molding Cost Calculator. Engineering Excel Spreadsheet Downloads. Plastic Injection Molding Cost Calculator. Description: Part and mold tooling cost estimator excel spreadsheet. Note: Accessing this resource requires an active Premium Membership with Engineers Edge

Injection Molding Cost Calculator - CustomPart

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Using aluminium for your tooling is a fast and cost effective way of pushing ahead with your injection moulding. But have you thought how else you can make s.. Tips to Reduce Injection Moulding Costs Injection moulding is a manufacturing process used universally to manufacture various everyday goods. The majority of mass produced products contain plastic injection moulded components including furniture fixings, plastic cutlery, CCTV cameras, games consoles, toasters and vacuum cleaners What follows is an overview of some of the most common injection mold cost calculation methods. Empirical Method. In this method, the mold price is a sum of material cost, VAT, packing & shipping expenses, design & profit, and tryout cost. Material cost includes all materials used in the process. That usually adds up to 15 to 30% of the total cost Polybridge Training supply technology training to the plastics injection moulding industry worldwide. Mould Design Courses, designed for fast tracking of newcomers to the world of Injection Moulding & Mould Design. In addition we have an overview course; Undestanding Plastic Processing Technologies whic covers, Extrusion,Blow Moulding,rotational moulding,compression moulding, injection. Mould material costs can be calculated by mould size and material prices. Injection Mould = (6~10)*material cost Forging mould, plastic mould = 6*material cost Die-casting mould = 10*material cost Injection Mould Quotation Estimate. Depending on the customer's request, the requirements determine the materials selection and heat treatment process

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Injection Moulding (or Molding to use the US spelling), along with extrusion ranks as one of the prime processes for producing plastics articles. It is a fast process and is used to produce large numbers of identical items from high precision engineering components to disposable consumer goods Plastic Injection Moulding The Plastic Injection Moulding process produces the most consistent and cost-effective parts from commercial grade thermoplastic resins. Plastic Injection Moulding can produce plastic parts to tight tolerances and demanding specifications. MOCAP continues to satisfy your needs by providing custom plastic injection moulding for more choices of caps, plugs, grips and.

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If you are looking to limit your startup costs when starting up a Plastic Injection Molding Service small business in the UK, this free business plan builder tool will be it. Starting a Plastic Injection Molding Service business is only one of the ways others have used this free business plan tool COMPONENT MANUFACTURE. Specialising in low to medium volume injection moulding with annual volumes of 500-150,000 parts PA. With modern machinery and tooling, we can process materials such as ABS, ASA, Nylon, Nylon GF, Sebs, TPU, Triton & many more Polymer Price Profile . Europe-wide bulk buy prices on 11 grades of bulk polymers and 9 grades of bulk technical polymers. Information is drawn from publications and industry sources to provide a monthly .histo ry on most polymers back to 1990.. A fifteen page booklet updated quarterly with Europe-wide bulk buy prices on 11 grades of bulk polymers and 9 grades of bulk technical polymer If you're considering using 3D printing as an alternative to injection moulding, our comparison tool will be able to help you make the right choice. With our tool, you are able to input your file dimensions to get a 3D print price estimate, as well as your injection mould tooling and unit costs Processing costs (sometimes called operating costs) are the charges for use of the injection molding machine used to produce the part. They depend on the machine hourly rate, C h ($/hr), and the effective cycle time of the process, t eff.The effective cycle time is the machine cycle time, t, divided by the production yield, Y. Production yield, or just yield, is the fraction of the total parts.

Batch Calculator 3DPRINTU

How to Correctly Calculate The Cost of Injection Molding

  1. Injection Molding Cost Calculator Online Quotes in 30 Seconds. The world's only 30-second injection molding quote; Parts shipped in as little as 15 days; Lifetime warranty on molds; Get your 30 second quote now. Used by 10,000 companies. Save 30-50% on molds. By Jeremy Losek, Mar 3rd, 2021.
  2. This injection time finished when 95%-99% or the mould is filled. It is hard to calculate exactly the injection time because the flow of the plastic is always changing and dynamic. Injection time can be estimated by other factors such as injection pressure,power and shot volume. The injection pressure can range from 35-140 MPa
  3. Reducing energy costs - the first steps The Climate Change Levy will increase the cost of electricity by .43p/kWh and the base energy generation costs are rising throughout the world. Energy costs are always somebody else's problem and the plastics processing industry generally regards the energy as an overhead and as a fixed cost
  4. Thanks to readers of the Plastics Technology blog and Twitter postings, we present the first update in a year of results from our exclusive Custom Injection Molders' Machine-Hour Rate Survey. This survey is distributed via email twice a year, but the results for midyear 2013 were not reported due to insufficient numbers of responses

Injection Moulding Guide Injection Moulding Informatio

  1. Plastic Molding Part Design . What is a product Designed for Production? To satisfy the requirements of designing for production, a product must be functionally sound, it must have sales appeal, and it must be competitive in price.. In order for a product to be made economically by plastic mold, it must be designed so that the most appropriate materials and processes will be utilized
  2. The most common way of manufacturing plastic products is injection molding, it is very flexible in terms of speed, price, and quality. Manufacturing of plastic products is a complex process that requires automation of production using high-tech and high-precision equipment, as well as skilled and experienced personnel
  3. Online injection molding service from 100 parts. Benefit from competitive pricing through our network of verified injection molding services. Upload your parts to get an instant injection molding quote
  4. I am working on a project and need to find the estimated operating cost for a injection molding machine , my major concern is how should I estimate the power or energy consumption in kWh for a machine with a capacity of 2580 gm injection weight, 2 motors with 30kW and 37kW and heating power of 43kW. The machine i am refering to is HAITAI HTW600

Injection molding technicians work in companies that handle product packaging and similar items. This can include everything from companies specializing in plastics to various manufacturers who must perform related tasks in-house. The tasks of injection molding technicians include configuring the mold and troubleshooting existing molds China plug cable injection molding machine factory JY-160S2-03 is supplied by plug cable injection molding machine factory manufacturers, producers, suppliers on Global Sources Weight per Unit: 0.65 Tons (UK) Units per Export Carton: 1; Export Carton Dimensions L/W/H: 1.35 × 1 × 2.2 The cost provided by Freight Cost Calculator. Plastic injection moulding services has multiple advantages over other processes, such as a high production, short production cycle, strong corrosion resistance and low cost. (+86) 760 8996 2989 sales@nice-rapidtooling.co The injection moulding machine A moulding machine, also known as an injection press, consists of two main parts: the injection unit and the clamping unit. Moulds can be fastened by injection machines in either a vertical or horizontal position, depending on the size or type of application required

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Plastic Injection Molding Process. The plastic injection molding process is a manufacturing method for producing plastic parts. Before the process begins, an experienced mold maker creates the mold or tool used to make the part. The mold includes two halves (core and cavity) and contains all the geometry and features that make up the part specifications Some advantages of injection molding are high tolerance precision, repeatability, large material selection, low labor cost, minimal scrap losses, and little need to finish parts after molding. Some disadvantages of this process are expensive upfront tooling investment and process limitations CPT offers Barrel Insulation Blankets for injection molding, blow molding and structural foam molding machines. By insulating your barrels you can capture and retain the heat that you have already paid for. In addition to energy savings of an average 33%, the Barrel Insulation Blankets pay for themselves rapidly by preventing high BTU loss into the plant ambient air and improving the. The Hydraulic Diameter Calculator is now integrated into the Turbulent Flow Calculator to make it easier to use than ever before. Find the flow rate where your cooling water makes the biggest impact on heat transfer. Read the User Guidelines to find out how the Reynolds Number is calculated and how it applies to injection molding. Try it Now

Splice Cast Ltd from the UK is an injection molding company, specializing in technical, ultraspec medical, and bespoke plastic moldings. It takes just a few clicks to calculate the product cost and best delivery time. Send quotations and invoices, prepare shipments, dispatch confirmed customer orders to your production team, and track the.

Injection Molding Cost, Mold Cost 0, Molding Part Cost

Requesting a bespoke design and manufacture of a product was not cost-effective as this would need to be made by a larger company who would prefer to mass produce or need to use injection moulding when we only required one mounting solution at an affordable price Transfer moulding is an automated process which combines compression-, injection- and transfer moulding processes. In this rubber moulding process a device (e.g. a cylinder and piston) is built into the rubber mould with small holes which guide the rubber to its shape. During the curing process the mould is being kept close Injection molding is the process of injecting molten material such as plastic or metal into a mold to make an item. It's often used for creating prototypes or for mass-manufacturing products. Products like bottle tops, containers, tools, coverings for electronic parts, and many other items are often injection molded. It is a particularly useful method [ (Aco Mold Co., Ltd - a good reputation company in China for custom plastic injection mold manufacturing.) Home » Forum » Lost Core Molding 08-27-2014 01:10 下 Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold.Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers

Production Calculators For Injection Moldin

  1. You might care to purchase a carefully curated database of plastic injection moulders published by my former employer Applied Market Information Ltd of the UK. They have comprehensive validated lists of injection moulders, that include details of.
  2. Mold Design. Molds separate into two sides at a parting line, the A side, and the B side, to permit the part to be extracted.Plastic resin enters the mold through a sprue in the A plate, branches out between the two sides through channels called runners, and enters each part cavity through one or more specialized gates.Inside each cavity, the resin flows around protrusions (called cores) and.
  3. Injection Molding Companies - The Best Companies On Theall3dp largest injection molder factory in kenya /2/injection-molding-companies largest injection molder factory in kenya. Aug 23, 2018 · So youve enjoyed the rapid prototyping and low trial costs with 3D Printing and are now ready to go into production with the final design
  4. ation of process parameters for obtaining an accurate weight is therefore essential. This study proposed a new optimization strategy for the injection-molding process in which the parameter optimization problem is converted to a weight classification problem
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However, in recent years 2005 used servo motors, [12] where as another all-electric machines have largely penetrated the manufacturer adds on to the previous statements, injection molding market because the differential cost saying, The overall market for injection molding between all electric and hydraulic has drastically machinery in North. As of Mar 1, 2021, the average annual pay for an Injection Molding Engineer in the United States is $78,452 a year. Just in case you need a simple salary calculator, that works out to be approximately $37.72 an hour Oct 30, 2017 - Calculates the clamping force for injection molding and die casting. Clamping force indicates the amount of force that the clamping unit can apply to the mold to keep it securely closed during the injection of the molten plastic As of Mar 22, 2021, the average annual pay for an Injection Molding Operator in the United States is $29,487 a year. Just in case you need a simple salary calculator, that works out to be approximately $14.18 an hour

The average injection molder salary in Kentucky, United States is $30,788 or an equivalent hourly rate of $15. Salary estimates based on salary survey data collected directly from employers and anonymous employees in Kentucky, United States In fact, some cost more than the injection molding machine itself! A trusted safety system which can prevent irreparable damage to these sensitive tools is on every molders' wish list What does an injection molding machine do?An Injection molding machine, or (Injection moulding machine BrE), also known as an injection press, is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts, an injection unit and a clamping unit

How much does injection moulding/tooling cost UK

In Injection Molding course. you will learn mainly about CAD Considerations and Defects and in the Sheet Metal Considerations course, you will learn about CAD considerations Class Projects See All We have attached few industrial drawings where you can practice on all the CAD Considerations Apr 27, 2021 (The Expresswire) -- Final Report will add the analysis of the impact of COVID-19 on this industry Global Electric Injection Moulding.. The average salary for an Injection Molding Technician in United Kingdom is £27,353. Visit PayScale to research injection molding technician salaries by city, experience, skill, employer and more

Injection Molding Cost Calculator (30 Second Price Quotes

For certain products we need 2 injection steps for injection moulding. We call this 2K injection moulding. With 2K injection moulding, two materials with different properties, colours or levels of hardness are processed into one end product in one injection moulding process. This saves costs. With the 2K technique a possible assembly step is. Samuel Thompson is raising funds for Affordable desktop injection moulding machine! on Kickstarter! Following the success of our pilot model and feedback, this is the prototype of our new & improved desktop injection moulding machine MoldMan Systems™ is a provider of low pressure injection molding machines with a focus on energy efficiency, a small machine footprint, and completed parts directly out of mold sets. Discover thermoplastic machines, thermoset machines, and compatible materials for your application Injection molding process is widely used to manufacture plastic parts in large production volumes. You can find countless injection molded plastic parts around you. In this article we will discuss advantages and disadvantages of injection molding for manufacturing plastic parts

Find here Plastic Injection Moulding Machine, Plastic Injection Molding Machine manufacturers, suppliers & exporters in India. Get contact details & address of companies manufacturing and supplying Plastic Injection Moulding Machine, Plastic Injection Molding Machine across India HI! Our company president owns two companies. QT where we manufacture a medical device and are 13485 certified and PE a plastic injection molding company where we are ISO9001:2003 AND ISO13485 certified. Background: because QT was 13485 certified, it was easy for me to get PE into shape.. How to reduce injection molding tooling cost? or how to negotiate the tooling cost with tool maker? If you design the tooling you should save around 10-15% of the tool cost (at least in the UK). but OK, it's very difficult to calculate and demonstrate this savings, it's easier to demonstrate the reduced tool price).. The cost of tooling will change from project to project because it depends on so many variables. However, there is a common misconception that tooling is an expensive and sometimes cost-prohibitive process. In fact, thanks to modern engineering techniques the tooling costs for CNC machining and precision cold forming are relatively low in most.

injection moulding cost calculator uk Archives Pro-Plastic

  1. I am working on a project and need to find the estimated operating cost for a injection molding machine , my major concern is how should I estimate the power or energy consumption in kWh for a machine with a capacity of 2580 gm injection weight, 2 motors with 30kW and 37kW and heating power of 43kW. The machine i am refering to is HAITAI HTW600
  2. DIGG precise benchtop injection molding machine. The latest version User Manual Digg Injection Molding Machine The old version User Manual for reference.. Two years ago a demo video of Delrin Injection Molding The max mold platen size for the Digg Injection Molding Machine is 300x120x30mm, 30 grams, and 25cm3 (cubic centimeters) (Thanks to Spyker Workshop's check back)
  3. Rubber Injection Molding. Based off of a process intended for the molding of plastics, injection molding of rubber began in the mid 1960s. Rubber injection molding successfully alters the plastics process by heating the rubber and placing it under significantly more pressure per square inch of cavity surface in molding
  4. Innovative mold solutions for Medical plastic part injection molding applications for nearly 50 years. Industry experts in the unique requirements of Hospital Thin-wall, Labware, and Pharmaceutical Packaging molds and systems
  5. The typical heat path in the cooling stage of injection molding is that heat is conducted from hot polymer to the comparatively cold mold, and then conducted through the mold to the cooling line, where it is removed by convection through coolant [7]. In injection molding, in order to reduce the cycle time, the coolant undergoes turbulent flow
  6. Fusible core injection molding, also known as lost core injection molding, is a specialized plastic injection molding process used to mold internal cavities or undercuts that are not possible to mold with demoldable cores. Strictly speaking the term fusible core injection molding refers to the use of a fusible alloy as the core material; when the core material is made from a soluble plastic.
  7. In injection molding, finding the right tonnage can be tricky. Just because a moulding machine can produce a clean looking part without flash it doesn't mean the clamp is enough. For any particular part, there are a range of clamp tonnages than can produce parts that appear to be ok

Injection Moulding - What Are The Advantages? Protolab

The average hourly pay for a Molding Machine Injection Operator is $13.32. Visit PayScale to research molding machine injection operator hourly pay by city, experience, skill, employer and more The hydraulic injection molding machine consists of a fixed-speed, three-phase motor, and a variable-volume pump. Hydraulic injection molding machines have a long life, far drive distance, and low maintenance cost. This type of machine helps in significant reduction of production cycle time Dear Swapnil, Check and ensure cavity side of the mold have lesser temperature, Draft angle in the cavity side higher will be helpful for releasing parts to core side, Gentle and slow opening (initial) helps, not sure you can provide air blow at cavity side and it should operate just before opening the mold Purging Compound Grade Selection Guide For Plastics Processing. Whether you're looking for a purging compound to quickly transition from one color to another or eliminate contamination that causes rejects, ASACLEAN has the solution you need

MoldMAX alloys are tailored for all types of plastic injection and blow molding applications. With excellent machinability and high impact strength, they enable easy fabrication of molds that stand up to the abrasive wear associated with the plastic injection molding process and they resist galling PowerStream, your product development resource with industrial design, power supplies, battery chargers, DC/DC converters, batteries, and plastic injection molding PowerStream Technology is in the business of helping other companies develop products. Our engineers have many years of experience in a wide variety of fields

With over 85 thousand types of injection molding plastic materials to choose from, you can only imagine how overwhelming it can be for product designers, entrepreneurs, and others alike to pick. Custom Injection Molding. Serving many of the most demanding industries, Sonoco provides custom injection molding services to make plastic parts and components for virtually any product application, from surgical grade medical devices to highly technical automotive components Kirksite was developed primarily as a forming tool alloy. Typical Uses for Kirksite are: Press dies and punches for sheet metal forming, Molds for ceramics and rubber, Injection molding and compression molding dies, Tube bending dies, Mandrels for metal spinning, Low stressed non-sparking tools and repair parts Injection Molding Die, Cavity Side. We carefully textured the inner surface of the cavity, to a finish roughness of VDI 30. VDI is a standard way to measure roughness by gauging against a set of comparators. Although this kind of texture can be done with EDM machining in a mold cavity, we used a chemical photoetching process for best results The average injection molding technician gross salary in Kentucky, United States is $26,462 or an equivalent hourly rate of $13. This is 10% lower (-$2,804) than the average injection molding technician salary in the United States. In addition, they earn an average bonus of $328

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Ultimately, Peak's i-Flow nitrogen generator is the right choice for those in the gas assisted injection molding industry. With the latest in gas purification technologies, i-Flow is the most cost effective, efficient, and economical nitrogen generation system available on the market today Japan, Germany, France, United Kingdom and Italy follow some distance behind. To put the European markets into perspective, the U.S. injection molding market, estimated at around $100 billion, is almost twice the size of the whole European Union market. Success in the competitive plastics processing market is achieved through competitive edge Responsibilities - Work closely with the materials team to create prototype jigs, fixtures for quick experiments - Create injection molding tooling (3D CAD and drawings) for prototyping and production - Create quality specifications for tooling - Interface with tooling suppliers and machine shops globally - Iterate on injection molding parameters with materials tea

Plastic Injection Moulding, Rapid Prototyping Protolab

Developments in Injection Moulding 1 Book Description : Injection moulding is the most important moulding process used by the plastics industry and some idea of its importance can be obtained by considering the following figures. The value of the UK market for plastics processing equipment was £60 million in 1977 Injection molding is typically used to mass produce products for the retail market. Other than mass production, injection molded products are typically designed to use minimal quantities of raw material to produce products in shape and form at the minimum amount of cost which of course allows those products to either be sold cheaply and/or. Liquid Silicone Rubber Injection Molding Equipment Market 2021 is estimated to clock a modest CAGR of 8.9% during the forecast period 2021-2026 With Top Countries Data Posted on Apr 16 2021 11:55.

An expert system for injection mold cost estimation - Chin

Plastic Injection mold components are an important, but often overlooked part of the injection mold making process. These would include things such as: mold bases, ejector pins, core pins, leader pins, leader pin bushings, pillar supports, rest buttons, interlocks, slide units, lifters, wear plates, pressure transducers, collapsible cores, 3-plate mold locks, etc Sandretto 4000 Ton Injection Moulding Machine. Injection unit:- Screw and barrel type:- biggest size Screw dia.:- 250 mm Injection pressure:- 1500 kg/cm2 Injection capacity calculated :- 6626 cm3 Injection capacity calculate.... Your Global Resource for Used Injection Molding Machines Equipment in North America, South America, Europe and Asia. With our global reach and network, we are the #1 resource for all of your company's injection molding machine requirements. Our logistical expertise and international presence ensures that your equipment can be safely transported, setup and serviced anywhere in the world Eco Molding co., Ltd., base in Shenzhen China. A company with over 10 years experience of plastic injection molding services. We offer one-stop injection mold services, such as mold design, custom plastics injection molding and custom mold making.All of our pre-sales staff members are plastics injection molding engineers who enjoy the profound experience in the field and can communicate with. The cost and time investment of getting the right injection molding for the job can be pretty high. The investment is well worth it in the long run, however, because selecting the right mold tooling with the correct controls and parameters will shorten cycle times and lead to additional production efficiencies

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